Equipment

FACILITY Equipment List

Greensand Molding

• (2) 20x24 Hunter Automatic with linear mold handling
• (1) 20x26 Roberts Sinto Automatic with linear mold handling
• (2) 14x19 Hunter Automatic with auto turntable

Core Making

• (3) Redford 22 Isocure Core Machines
• (4) Redford 43 Shell Core Machines
• (1) Redford 42 Shell Core Machine
• (2) Dependable 200 Shell Core Machines

IRON GRADES

Gray Iron

• CL-25
• CL-30
• CL-35
• CL-40

Ductile

• 65-45-12
• 60-40-18
• 80-55-06
• 100-70-03
• ADI all grades
• High Silicon-Moly

Engineering and Inspection

• ISO 9001:2000 (.pdf)
• .IGES, .SLDPRT, .PRT, .DXF, .DWG, .XT
• FMEA’s
• PPAP’s
• Capability Studies (dimensional and metallurgical)
• Conversions (from fabrications or assemblies)
• Cost Reduction

SYSTEM SOFTWARE

• ERP: Odyssey by B&L Information Systems
• Virtual System Environment: VirtualIron by Virtual Iron Software, Inc. and MPC Computers Corporation
• Paperless Environment: eDrawer by LSSP Corporation
• Thermal Analysis: MeltLab by MeltLab, LLC (formally Foundary Information Systems)
• Data Collection: G9000/GSPC by MeltLab, LLC (formally Foundary Information Systems)
• SolidWorks - 3D Mechanical Design 3D CAD Software by SolidWorks Corporation
• Solidification Modeling: MAGMASOFT by Magma Corporation
• Visual Work Instructions: QA Display by Shop Floor Imaging, Inc.
• Gauge Maintenance: GAGEtrack by CyberMetrics Corporation
• Statistical Process Control: SQCpack by Quality Management Products

melt lab

• 1 - Leco Model CS-200 Carbon & Sulfur Analyzer
• 1 - Spectro Spectrum Analyzer
• 1 – Sartorious Laboratory Scale Model AC121S, .0001 gram resolution
• 1 – Buehler Stereo Microscope w/ digital Camera attachment
• 1 – Buehler Stereo Microscope

sand lab

• 4 – Simpson+Gerosa Sand Rammer Simpson Technologies Corporation
• 1 – Simpson+Gerosa Digital Absolute Permmeter
• 1 – Simpson+Gerosa Sand Strength Tester
• 1 – Simpson+Gerosa Moisture Analyzer
• 1 – Sartorious Laboratory Scale Model BA41006, .01 gram resolution
• 1 – Simpson-Gerosa Sand Test Sieve
• 1 – Simpson-Gerosa Rapid Sand Washer
• 1 – Simpson-Gerosa Wet Tensile Tester

BCI MACHINE SHOP

• (2) Kitamura-HX630i
• (2) FH-4000 Mazak Horizontal
• (1) HTC-400 Mazak Horizontal
• (1) Mazak Multiplex 6300Y
• (1) VTC-20B Mazak Vertical
• (1) Quick turn 250 by Mazak
• (1) Blanchard Grinder - 22D-42 (48" diameter range x 12" high work piece capacity)
• (1) VTC 160A Mazak Vertical
• (1) Marr Orbit Rotary Basket Washer
• (1) Wesel Knee Mill LC-1850vs
• (1) Clausing 20” Variable Speed Twin Spindle Drill Press
• (2) 2 ton arbor presses

Measuring Equipment

• Mitutoyo 504 CMM
• Mitutoyo Crysta Apex C 9106